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Karl-Erich Jaeger is a professor for molecular microbiology at the Heinrich-Heine-University in Düsseldorf and director of the Institute for Molecular Enzyme Technology at the Research Centre Juelich, Germany ( Karl-erich.jaeger@fz-juelichode ), Manfred T. Reetz is a professor for organic chemistry and director of the Max-Planck-Institut für Kohlenforschung, Mülheim/Ruhr, Germany; and Bauke W. Dijkstra is a professor for biophysical chemistry and head of the protein crystallography laboratory at the University of Groningen, the Netherlands.

Directed Evolution To Produce Enantioselective Biocatalysts

Although protocols for improving enzyme enantioselectivity are not standardized, changes to increase flexibility work on a bacterial lipase

Karl-Erich Jaeger, Manfred T. Reetz, and Bauke W. Dijkstra

Enzymes direct biochemical reactions in all living cells, enabling organisms to live and reproduce. Enzymes ordinarily work under mild conditions—typically, in an aqueous medium at room temperature, atmospheric pressure, and near neutral pH. They also typically exhibit high substrate specificity, including regio- and enantioselectivity. These properties make enzymes candidates for catalyzing not only specific biochemical reactions in living cells but also for replacing classical chemical catalysts as part of the movement toward an industry based on "green chemistry," one in which large-scale production processes might produce smaller amounts of toxic wastes and thus would be easier on our environment.

However, the production demands of the chemical industry do not readily coincide with the properties of naturally occurring biocatalysts that evolved to fulfill tasks inside living cells. Therefore, apart from screening diverse cells for biocatalysts with desired properties, researchers are designing strategies, based in part on determining enzyme crystal structures and also identifying and then modifying essential amino acid residues, to obtain enzymes with sought-after properties.

Recognizing that these methods can be time-consuming and cumbersome, researchers are also using an alternative process, called "directed evolution," as a means to develop biocatalyts with specific, sought-after properties. This process resembles natural evolution, and involves improving a particular biocatalyst by following several discrete steps: (i) a gene encoding a biocatalyst of interest is randomly mutagenized, thereby creating a library of mutant genes; (ii) these mutant genes are (preferably over-) expressed to generate a library of variant catalytic proteins; (iii) a variant exhibiting the desired property is identified by screening or selection; and (iv) the gene encoding the best variant is chosen for another round of optimization. Frances Arnold and her collaborators at California Institute of Technology in Pasadena, Calif., were among the first to apply directed evolution to the creation of improved biocatalysts. More recently, Pim Stemmer of Maxygen in Redwood City, Calif., developed a method called DNA shuffling which is designed for the in vitro recombination of homologous genes. This method eliminates deleterious mutations while combining beneficial ones.

Lipases Chosen as Model Biocatalysts

About a century ago, the chemists Jokichi Takamine in Japan and Otto Rohm in Germany began using specific enzymes, namely a-amylases and proteases, as catalysts for reactions outside cells. Since then, enzyme biotechnology has expanded considerably, with enzymes now used in industrial-scale processes for synthesizing fine chemicals, pharmaceuticals, and agrochemicals. In addition, enzymes are added to many detergents, and they are used in many applications in the food, leather, and paper industries. Examples of high-yield reactions catalyzed by bacterial enzymes include production of 6-aminopenicillanic acid (40,000 tons/year) by an amidase from Escherichia coli, isomerisation of D-glucose to D-fructose (100,000 ton/year) by glucose isomerase from Streptomyces, and synthesis of acrylamide from acrylonitrile (30,000 tons/year) by a nitrile hydratase from Pseudomonas chlorapis.

On a laboratory scale, lipases (triacylglycerol ester hydrolases, EC 3.1.1.3) are widely used by organic chemists. They are stable in aqueous media as well as in organic solvents, exhibit broad substrate specificity and selectivity, and a large number is commercially available. Many of these lipases are obtained from bacteria and fungi.

Because of their usefulness, versatility, and ready availability, we decided to focus on a bacterial lipase as a model biocatalyst to test the potential of directed evolution. Before starting our experiments, we needed to identify which property of this catalyst was biotechnologically relevant and thus worth modifying.

The Relevant Property

The stereoselective synthesis of chiral organic compounds is of immense academic and industrial interest. The "chiral market" for enantiomerically pure or enriched organic compounds continues to expand rapidly, and total sales of chiral pharmaceuticals alone exceeded $100 billion in 2000. Organic chemists currently prepare many of these compounds by asymmetric catalysis, traditionally a process that depends on use of one or another transition metal catalyst. Considerable experience, intuition, knowledge of reaction mechanisms, molecular modeling, and time-consuming trial-and-error experiments are required to develop efficient, chiral, transition-metal catalysts. However, success in this field is highly appreciated as demonstrated by the fact that the 2001 Nobel prize in chemistry was awarded to William S. Knowles, Ryoji Noyori, and K. Barry Sharpless for the development of chiral catalysts and their industrial applications.

Although biocatalysts represent an attractive alternative, how can chiral biocatalysts be obtained? In some cases, naturally occurring biocatalysts are being used to produce certain chiral intermediates. For example, a lipase from Serratia marcescens is used for making an epoxy-ester which is an intermediate in the synthesis of the antihypertensive therapeutic Dilthiazem®.

However, the enantioselectivity of biocatalysts often may be poor for a synthetic transformation of interest, A ? B. Does this mean that biocatalysis is not a method to be seriously considered? With that question in mind, our three research teams joined forces to evaluate the potential of directed evolution to create enantioselective biocatalysts. The three teams consisted of molecular microbiologists, at that time located at the Ruhr-Universität Bochum, who provided appropriate lipase genes and the corresponding expression and secretion systems; organic chemists at the nearby Max-Planck-Institut für Kohlenforschung in Mülheim an der Ruhr, who developed high-throughput screening methods for enantioselective biocatalysts and applied them to identify lipase variants with improved enantioselectivity; and crystallographers at the University of Groningen, the Netherlands, who solved the three-dimensional structures of the lipases, helping team members to interpret the results of the directed evolution experiments.

Providing Bacterial Lipases

For more than a decade, our group at Ruhr-Universität Bochum has been studying bacterial lipases. Earlier, Uli Winkler directed the characterization of extracellular lipases from S. marcescens and P. aeruginosa, and also the purification of a Pseudomonas lipase to electrophoretic homogeneity. Since then, we have studied how lipase gene expression is regulated, mechanisms governing folding and secretion of lipases, and also how lipases from gram-negative and gram-positive bacteria might be used in biotechnological applications.

Extracellular lipases (with a molecular mass of 19 kDa) produced by Bacillus subtilis are smaller than other bacterial lipases, are tolerant to basic pH (optimum at pH 10), hydrolyze a variety of different glycerol ester substrates, and prefer fatty acids of medium chain lengths containing eight carbon atoms. We have developed a heterologous overexpression system for producing B. subtilis lipases LipA and LipB, have purified both enzymes to electrophoretic homogeneity, and have compared their biochemical properties. Recently, we obtained crystals of the B. subtilis LipA, enabling us to determine its X-ray structure at 1.5 Å resolution (Fig. 1A). This lipase contains a compact minimal a/ß hydrolase fold that is characteristic for lipases. However, unlike other lipases, it contains no lid domain, meaning its active site serine residue is exposed to the solvent.

Figure 1

Recently, we also solved the 3D structure of P. aeruginosa LipA at 2.54 Å resolution (Fig. 1B). This lipase shows an a/ß hydrolase fold with a six-stranded parallel ß-sheet surrounded by a-helices on both sides. The catalytic triad is composed of residues Ser-82, Asp-229, and His-251. The loop containing His-251 is stabilized by an octahedrally coordinated calcium ion. The enzyme can adopt a closed or an open conformation, depending on the absence or presence of a substrate by movement of a-helices that belong to the cap domain (indicated in red in Fig. 1B).

The extracellular lipase LipA from P. aeruginosa and its encoding gene are unusual in several ways: (i) the lipase gene lipA is located in an operon with a second gene lif, which encodes a lipase-specific "foldase" required for folding the lipase within the periplasm and properly secreting it; (ii) the lipase operon is regulated in a complex way that includes a two-component regulatory system LipQ/R; (iii) the type II secretory pathway, which consists of at least 12 different proteins, secretes LipA of P. aeruginosa; (iv) lipase acts as a virulence factor; and (v) LipA is stable indefinitely at room temperature and shows a broad substrate specificity and enantioselectivity towards various alcohols, amines, esters, and triglycerides—thereby making it a good candidate for a variety of biotechnological applications.

High-Throughput Screening for Enantioselectivity

Figure 2

One of the major challenges in devising a specific directed-evolution protocol concerns the need for high-throughput screening for enantioselectivity. The degree of selectivity, expressed as E or ee values, traditionally is determined by separating the stereoisomer products by gas chromatography (GC) or high-pressure liquid chromatography (HPLC) using chiral phases. However, only a few dozen samples can be analyzed per day. Indeed, when we began to study enantioselective enzymes in 1995, high-throughput assays for such research were unavailable. Since then, several methods were developed, two of which we used to identify enantioselective lipases derived from P. aeruginosa and B. subtilis (Fig. 2).

One of those analytic methods, electrospray ionization mass spectrometry (ESI-MS), enables one to separate the (R)- and (S)-enantiomers of a particular chiral product, even though they have identical mass spectra and, ordinarily in the absence of chromatographic separation procedures, cannot be distinguished. However, if one of the enantiomers is deuterium-labeled, the parent peaks appear separately in the mass spectrum of the mixture, and integration then provides the ee value. Adding the unlabeled starting compound to the product mixture as an external standard allows one to determine how much is converted to each of the two enantiomer products.

Culture supernantants containing B. subtilis lipase catalyze an asymmetric hydrolysis of meso-1,4-diacetoxy-2-cyclopentene, going to completion and forming chiral alcohols (Fig. 2A). The deuterium-labeled pseudo-meso-substrate is hydrolyzed to give two chiral products which are pseudo-enantiomers. In a typical example, the wild-type B. subtilis lipase yields an ESI-MS spectrum in which the ee-value is 38% (Fig. 2B).

A second analytic method depends on spectrophotometry to determine the degree of enantioselectivity of the lipases being studied. To prepare samples, we grew P. aeruginosa clones in wells of a microtiter plate overnight, removed aliquots of the lipase-containing culture supernatants, and then added them to other microtiter plates, which contained the (R)- or (S)-enantiomer, respectively, of the substrate 2-methyldecanoic acid p-nitrophenyl ester. The reactions are monitored at 410 nm using a spectrophotometer and apparent E-values are determined. Those clones showing improved enantioselectivity as compared to the "parent" of the corresponding generation (see Fig. 2D and E) are further analyzed by reacting a racemic substrate mixture with culture supernatant and subsequently analyzing the reaction products by chiral gas chromatography.

Directed Evolution Put to the Test for Several Enantioselective Lipases

Figure 3

In an ongoing study of Bacillus subtilis lipase, we use epPCR, saturation mutagenesis, and DNA shuffling to seek improvements in the enantioselectivity of this enzyme. Use of the wild-type enzyme leads to an ee value of only 38% in the asymmetric hydrolysis of the substrate meso-1,4-diacetoxy-2-cyclopentene (see Fig. 2A). Following an initial round of epPCR-based random mutagenesis, we found a mutant with an ee value of 60%. This value increased to about 70% ee in a second round, and we continue to seek further increases in enantioselectivity by combining saturation mutagenesis and DNA shuffling.

Figure 4

We followed a somewhat different experimental strategy to improve the enantioselective properties of P. aeruginosa lipase (Fig. 4). Before improvement, the enantioselectivity for the reaction (Fig. 2C) is poor, yielding an ee of 5% in favor of the (S)-acid at about 50% conversion. The selectivity factor E, which reflects the relative rate of the reactions of the (S)- and (R)-substrates, is only 1.1.

When doing random mutagenesis as one way of improving these properties, one needs first to consider the problem of exploring an individual protein's potential sequence space. In this case of an enzyme consisting of 285 amino acids, allowing for all possible permutations would result theoretically in 20,285 different mutant enzymes, whose collective mass would greatly exceed the mass of the universe, even if only one molecule of each of those enzymes was produced. The other end of the scale entails the minimum amount of structural change, namely the substitution of just one amino acid per molecule of enzyme. On the basis of the algorithm N = 19M · 285!/[(285 - M)! · M!] , in which M = number of amino acid substitutions per enzyme molecule (here M = 1), the library of mutants N would theoretically contain 5,415 members—only about one third of which is accessible by epPCR.

In our initial strategy, we aimed for a mutagenesis frequency of M = 1, relying on such limited changes to provide stepwise improvements in enantioselectivity. Upon generating a library of only 1,000 mutants in the first generation, about 12 variants of this enzyme with improved properties were identified, the best one resulting in an ee value of 31% (E = 2.1) in the test reaction. We repeated the process in a second, third, and fourth rounds of mutagenesis, each time forming slightly larger libraries of mutants (2,000 - 3,000). By the fourth round, we identified an altered lipase with an ee of 81%, corresponding to a selectivity factor of E = 11.3. We then created a larger, fifth-generation library of mutant enzymes with further improvements.

We also developed alternative, more efficient ways to explore protein sequence space with respect to enantioselectivity. Before beginning, we sequenced the genes encoding the best members of the various mutant generations to identify the position and nature of the amino acid substitutions that were responsible for increasing enantioselectivity—tentatively classifying them as "hot spots" while also assuming that, even if those were the correct positions, they might not yet contain the optimal amino acids. Therefore, we applied saturation mutagenesis at one or more of these "hot spots."

An example is amino acid leucine155 that, during the initial epPCR experiments, was replaced by serine, yielding a mutant enzyme with slightly increased enantioselectivity. However, saturation mutagenesis led to phenylalanine replacing leucine at this site, and resulted in a significant increase in enantioselectivity. We continued to use improved mutants as the starting point for further rounds of epPCR, leading us eventually to a variant with an E value of 25 (ee = 90%), which contains five mutations (V47G, V55G, S149G, S155F, and S164G).

Thus, by combining epPCR with saturation mutagenesis, we developed a highly efficient way to explore protein sequence space with respect to enantioselectivity. To further increase the enantioselectivity of P. aeruginosa lipase, we explored DNA shuffling, but our initial experiments proved disappointing and failed to produce better variants. As an alternative, we tried combining high-error-rate epPCR with combinatorial multiple cassette mutagensis. By introducing an average of three amino acid exchanges into each lipase molecule, we obtained libraries that contain several variants with significantly increased enantioselectivities (E = 3- 32). In parallel, a cassette was isolated and saturated with mutations at positions corresponding to amino acids 155 and 162. These positions were identified as being important for enantioselectivity of P. aeruginosa lipase from previous directed evolution experiments as well as from analyzing the crystal structure. Genes obtained from both libraries were reassembled by DNA shuffling, which yielded a highly S-selective variant (E = 51) that contains six amino acid changes (D20N, S53P, S155M, L162G, T180I, T234S) and appears to be particularly active and stable (Fig. 4).

Another intriguing challenge concerns the possibility of reversing the sense of an enzyme's enantioselectivity. We carefully examined the libraries we had obtained by high-error-rate epPCR and identified several (R)-selective enzymes in addition to the (S)-selective analogs. Thus, the same library contains (S)- as well as (R)-selective variants. In a second round of high-error-rate mutagenesis, we found additional (R)-selective variants that provided genes for further improvements through DNA shuffling (Fig. 4). An appropriate combination of epPCR at high error rate and DNA shuffling led us to identify a highly (R)-selective variant (E = 30) that carries 11 amino acid substitutions (M16L, A34T, P86L, T87S, V94A, D113G, S147N, T150A, L208H, V232I, and S237T).

What Makes an Enzyme Enantioselective?

Knowing the 3D structure of the wild-type P. aeruginosa lipase enables us to identify which amino acids are altered among the best variants and provides us with valuable information with which to explain the effects of these mutations. For instance, the lipase variant showing an enantioselectivity of E = 25 towards the (S)-enantiomer of the substrate contains five key amino acid substitutions, four of which introduce glycine residues that most probably increase the overall conformational flexibility of this lipase. Surprisingly, none of the five amino acid substitutions is in direct contact with the bound substrate at the active center, thus excluding a direct spatial effect on the enantioselectivity of the reaction. Instead, the substitutions are located directly or in close vicinity to loops that are involved in the enzyme's transition from a closed to an open conformation.

Similarly, for the (S)-selective variant obtained by combinatorial multiple cassette mutagenesis (E = 51), the mutations identified by directed evolution are also located remote from the active site, with the exception of a change at position 162, which makes direct contact with the substrate.

It is too early to establish a standardized protocol for improving an enzyme's enantioselective properties. However, our results suggest that certain domains of a given enzyme may require more flexibility to improve its enantioselective properties. Moreover, binding of the desired substrate should be optimized.

These results for a P. aeruginosa lipase constitute a comprehensive effort to explore the protein sequence space and optimize specific hot spots along it with respect to improving the enantioselectivity of a particular enzyme-catalyzed reaction. The experiments do not depend on theoretical predictions regarding either the reaction mechanism or the enzyme's 3D structure. Next we plan to purify and crystallize the best enantioselective variants as a way toward better understanding the structural basis of enantioselectivity. We predict that directed evolution will be used more widely to produce novel biocatalysts that are active, stable, and highly enantioselective, making them good candidates for a variety of practical applications in biotechnology.

ACKNOWLEDGMENTS

Research in the lab of K.E.J. was supported by the European Commission in the framework of the programs BRIDGE (BIOT-CT91-0272) and BIOTECHNOLOGY (BIO4-CT96-0119, BIO4-CT98-0249, QLK3-CT2001-00519, and QLRT-2001-02086). Research in the lab of M.T.R was supported by European Community grants BIO4-CT98-0249, QLK3-2000-00426, and QLK3-CT2001-00519.

SUGGESTED READING

Farinas, E.T., T. Bulter, and Frances H. Arnold. 2001. Directed enzyme evolution. Curr. Opin. Biotechnol. 12:545-551.

Jaeger, K.-E, B. W. Dijkstra, and M. T. Reetz. 1999. Bacterial biocatalysts: molecular biology, three-dimensional structures, and biotechnological applications of lipases. Annu. Rev. Microbiol. 53:315-351.

Jaeger, K.-E., and T. Eggert. 2002. Lipases for biotechnology. Curr. Opinion Biotechnol. 13:390-397.

Jaeger, K.-E., T. Eggert, A. Eipper, and M. T. Reetz. 2001. Directed evolution and the creation of enantioselective biocatalysts. Appl. Microbiol. Biotechnol. 55:519-530.

Jaeger, K.-E., and M. T. Reetz. 1998. Microbial lipases form versatile tools for biotechnology. Trends Biotechnol. 16:396-403.

Jaeger, K.-E., and M. T. Reetz. 2000. Directed evolution of enantioselective enzymes for organic chemistry. Curr. Opin. Chem. Biol. 4:68-73.

Powell, K. A., S. W. Ramer, S. B. del Cardayre, W. P. C. Stemmer, M. B. Tobin, P. F. Longchamp, and G.W. Huisman. 2001. Directed evolution and biocatalysis. Angew. Chem. Int. Ed. 40:3948-3959.

Reetz, M. T. 2001. Combinatorial and evolution-based methods in the creation of enantioselective catalysts. Angew. Chem. Int. Ed. 40:1000-1026.

Last Modified:November 15, 2002
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